Trim and Flashing for Metal Roofing Guide

When working with metal roofing and wall panels, trim and flashing are critical elements that ensure your roof is both watertight and durable. End wall trim, in particular, is designed to flash from the high side of the metal roof panels to a vertical wall, providing protection against water infiltration. Proper installation of trim and flashing requires attention to detail, correct overlaps, and the right sealing methods.

This guide covers the process of preparing and installing end wall trim, working with sidewall conditions, using foam closures, overlapping sections, and fastening techniques. It also includes important considerations for replacing or adding flashing during re-roofing projects.

Preparing the End Wall at the Sidewall

Before fastening the end wall trim, all sidewall trim must be installed. Begin by measuring the width of your sidewall trim — in this example, the sidewall trim is 6 inches. Mark the width of your sidewall on the end wall and draw a line to the corner section. Using metal cutting snips, cut along the line.

End Wall at the Sidewall

For cleaner cuts, avoid closing the snips completely on each cut. Instead, leave about a quarter inch of the snips open, sliding forward and repeating until the cut is complete. This technique ensures a smoother and more precise cut.

Installing Foam Closures and Sealants

Foam closures for the end wall should be placed 1 inch from the edge of the trim, secured with double-sided butyl tape. Apply silicone sealant onto the foam closures and also at the top of your sidewall. This helps to create a watertight seal and prevent leaks.

Overlapping the End Wall

End wall overlaps should be at least 6 inches. Mark the edge of your end wall accordingly and cut an eighth of an inch deep along the trace to notch out the hem. Pry open the hem 6 inches deep, allowing the upper section of end wall trim to slide into the lower notched section. Apply silicone sealant to all overlaps before fitting the pieces together.

Fastening the End Wall

Fasten the top section of the end wall with pancake screws placed 1 inch from the edge and spaced 12 inches apart. For the lower section, use lap screws, also 1 inch from the edge, following the path of the foam closures. Screws should be positioned on the high seams of your roofing panels, approximately 12 inches apart. At overlaps, use both pancake screws and lap screws for a secure hold.

Fastening the End Wall

It is essential to clean all metal burrs and shavings immediately after fastening, as they can rust overnight. If the installation takes multiple days, clean the roof after each workday.

Flashing Basics and Common Issues

Flashing is designed to direct water away from critical roof and wall intersections. In older roofs, flashing sizes were typically made for 5-inch exposure shingles. Modern shingles often have 5⅝ to 6-inch exposures, which can create gaps if the flashing is not replaced or extended during re-roofing.

If existing flashing is too short, water may bypass it and enter under the shingles, causing leaks and deck damage. Adding or replacing flashing ensures that water is directed onto the roof surface instead of underneath.

Things to consider in flashing metal roof

Always follow safety guidelines, store materials properly, and prepare the right tools before starting.

Product Information

Review the manufacturer’s product details to ensure compatibility and correct installation.

Roofing Anatomy / Side Trim

Understand roof components and the role of side trim in sealing and finishing edges.

Measuring Your Roof

Accurately measure roof dimensions to avoid material shortages or waste.

Roofing Installation / Felt / Cutting Panels

Install underlayment, cut panels to size, and prepare for precise placement.

Radiant Barrier

Add a radiant barrier to improve energy efficiency and reflect heat.

Purlin Installation

Install purlins to provide a solid, level base for attaching panels.

Drip Edge Installation

Attach drip edges to guide water away from the roof and prevent rot.

W Valley Installation

Install W valley flashing to channel water away from roof intersections.

Fastening Schedule / Proper Screw Installation

Follow the fastening pattern and screw placement for secure, leak-free panels.

Pre-drilling Panels / Overlapping Panels

Pre-drill for clean fastening and overlap panels correctly for watertight joints.

Squaring Panels

Ensure panels are squared to keep rows straight and avoid alignment issues.

Transition Flashing Installation

Install transition flashing to join different roof pitches or materials securely.

Endwall Installation

Fit endwall flashing to seal where the roof meets a vertical wall.

Sidewall Installation

Install sidewall flashing to protect the joint between wall and roof panels.

Gable Trim Installation

Attach gable trim to finish roof edges and protect from wind-driven rain.

Hip Cap Installation

Install hip caps to cover and protect the roof’s hip joints.

Ridge Cap Installation

Secure ridge caps to seal the peak of the roof against water entry.

Roof Boot Installation

Install roof boots around penetrations to prevent leaks.

Special Trim Information

Follow specific instructions for unique trim profiles and shapes.

Care and Maintenance

Inspect regularly, clean debris, and perform timely repairs to extend roof life.

Common Flashing Problems and Solutions

ProblemCauseSolution
Flashing too short for modern shinglesOlder flashing designed for smaller exposuresReplace with longer flashing or add extension pieces
Water leaks at flashing seamsImproper overlap or missing sealantEnsure overlaps are sealed and minimum 4-inch coverage is maintained
Improper water directionFlashing bent or positioned incorrectlyReposition flashing to direct water away from walls and joints
Rusting or deteriorationOld mill finish or lack of maintenanceReplace with corrosion-resistant metal and maintain regularly
Blocked water flowDebris or incorrect trim designKeep flashing areas clear and ensure smooth flow direction

Importance of Proper Flashing Installation

During repairs or re-roofing, flashing should always be evaluated and, if necessary, replaced. Even if full removal of siding isn’t practical, additional pieces of flashing can be tucked under the existing setup to improve coverage. This is especially important in areas where water naturally concentrates, such as at sidewalls, valleys, and roof transitions.

Incorrect flashing placement can lead to water flowing under shingles instead of onto them. Once water penetrates the roof deck, it can cause rot, mold, and structural damage. By thinking ahead about how water flows and ensuring flashing is correctly sized and positioned, many common roofing problems can be avoided.

Correcting a Poor Flashing Installation

In some cases, flashing is installed with excessive coverage in less important areas while leaving critical joints exposed. A better approach is to prioritize areas where water can back up, such as against walls or at slope transitions. This may require lifting siding, adding ice and water barriers, and installing properly bent metal flashing that directs water away from the structure.

Final Thoughts

Trim and flashing are not optional decorative elements — they are functional, protective components that extend the life of your roof. Whether you are installing new metal roofing or re-roofing over existing materials, taking the time to measure, cut, seal, and position flashing correctly will prevent costly water damage in the future. As with all roofing work, attention to detail and an understanding of water flow are the keys to long-lasting results.

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